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Custom Flange Manufacturers in Chennai

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Custom Flange Manufacturers in Chennai - E S HAJI & CO

Leading Custom Flange Manufacturers & Suppliers in Chennai

E S HAJI & CO. is a trusted name in Chennai, known for manufacturing high-quality industrial flanges with precision and reliability. With 30+ years of experience, we focus on delivering durable and well-engineered products that meet international standards. Our team combines advanced technology with strict quality control to ensure consistent performance, making us a dependable partner for various industrial applications across India.

Custom Flange Solutions for Industrial Use

At E S HAJI & CO., we specialize in manufacturing sturdy and well-engineered flanges for various industries. From oil & gas to construction, our flanges are highly regarded across Chennai for their consistent quality and compliance with global standards. As one of the leading Custom Flange Manufacturers in Chennai, we offer tailor-made flange solutions crafted from high-grade materials using modern technology. Each flange is engineered for reliability, precision and optimal performance to meet your specific requirements.

Size Range: 15 NB (½") to 3000 NB

Pressure Class: 150# | 300# | 600# | 900# | 1500# | 2500#

Standards: ASME B16.5 / B16.47 / B16.48 / DIN / BS / JIS / IS

Materials: MS, CS, SS, Alloy Steel, Duplex, Hastelloy, Monel, Inconel

Delivery: PAN India & Export | MTC EN 10204 3.1 Provided

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What is a Custom Flange?

A custom flange is a forged or machined mechanical disc designed to connect two sections of pipe, valves, pumps or equipment, and is manufactured to non-standard specifications — custom size, bore, bolt circle, facing, pressure class or material — to meet the exact needs of a specific application. At E S HAJI & CO., custom flanges are built from client drawings or engineering requirements using precision forging, heat treatment and CNC machining, and are supplied with full Material Test Certificates (MTC) as per EN 10204 3.1/3.2.

Types of Flanges – Grades & Specifications

Weld Neck Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.5, ANSI B16.47

Slip-On Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.5

Blind Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.5, B16.47

Socket Weld Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.5

Threaded Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.5

Lap Joint Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.5

Long Weld Neck Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.5, MSS SP-44

Orifice Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.36

Spectacle Blind Flange

Grades: ASTM A105, A182 F304/F316
Specifications: ASME B16.48

Full Specifications of Our Flanges

SpecificationDetails
TypesWeld Neck (WNRF), Slip-On (SORF), Blind (BLRF), Socket Weld (SWRF), Threaded (TRF), Lap Joint, Long Weld Neck, Orifice, Reducing, Spectacle Blind, Spacer & Ring
StandardsASME B16.5, ASME B16.47 (Series A & B), ASME B16.36, ASME B16.48, MSS SP-44, AWWA C207, DIN, EN1092-1, BS 10, BS 4504, JIS, IS 6392, IS 3589, Custom Drawing
Size Range15 NB (½") to 3000 NB — covering both standard and oversized diameters
Pressure Class (ASME)150#, 300#, 400#, 600#, 900#, 1500#, 2500#
Pressure Class (DIN)PN 6, PN 10, PN 16, PN 25, PN 40, PN 64, PN 100
Face TypesRaised Face (RF), Flat Face (FF), Ring Type Joint (RTJ), Tongue & Groove (T&G), Male-Female (M&F)
Wall ThicknessSCH 10, 20, 30, 40, 80, 120, 160, STD, XS, XXS
Manufacturing ProcessForged, CNC Machined, Heat Treated
CertificationsISO, Material Test Certificate (MTC) as per EN 10204 3.1 / 3.2
Third-Party InspectionLloyds, Bureau Veritas (BV), Engineers India Ltd (EIL), BHEL, TUV

Material Grades We Supply

Material TypeGrades / ASTM Specifications
Carbon Steel (CS)ASTM A105, A105N, A350 LF1, LF2 CL1/CL2, LF3 CL1/CL2, A694 F42, F46, F52, F60, F65, F70, A266 Gr.1/2/3/4
Stainless Steel (SS)ASTM A182 F304, F304L, F304H, F316, F316L, F316H, F316Ti, F317, F317L, F321, F321H, F347, F347H, F310S, F904L
Alloy SteelASTM A182 F1, F5, F9, F11, F12, F22, F91
Duplex & Super DuplexASTM A182 F44 (254 SMO), F51 (S31803), F53 (S32750), F55 (S32760), F60, F61
Nickel AlloysHastelloy C-22, C-276 (ASTM B564), Monel 400 / K500, Inconel 600 / 625 / 718 / 800 / 825
Mild Steel (MS)IS 2062, IS 2002, ASTM A515 Gr.60/70, A516 Gr.60/70

Pressure Class Reference

Selecting the right pressure class is critical for safe, leak-free operation. The pressure class of a flange must match the piping system it connects to. Our flanges are available across every common ASME and DIN class to suit low-pressure utility lines all the way to high-pressure hydrocarbon and steam service.

StandardAvailable Classes
ASME/ANSI B16.5150#, 300#, 400#, 600#, 900#, 1500#, 2500#
ASME/ANSI B16.47 (Series A & B)75#, 150#, 300#, 400#, 600#, 900#
DIN / EN1092-1PN 6, PN 10, PN 16, PN 25, PN 40, PN 64, PN 100
BS 10Table D, E, F, H

Flange Face Types Available

Raised Face (RF)Most common facing for industrial piping with soft or spiral-wound gaskets.
Flat Face (FF)Used where mating flange is flat — typical in cast iron valves and pumps.
Ring Type Joint (RTJ)High-pressure, high-temperature service in oil & gas and refineries.
Tongue & Groove (T&G)Leak-tight sealing for critical fluid service with precise alignment.
Male & Female (M&F)Gasket is confined on both sides — good for toxic/hazardous fluids.

Key Benefits of Our Custom Flanges

  • Manufactured with premium-grade raw materials for long service life.
  • Precision machining ensures accurate dimensions and tight sealing.
  • Available in multiple pressure classes and international standards.
  • Excellent resistance to corrosion, heat, and chemical exposure.
  • Custom-built as per client drawings and project specifications.
  • Suitable for oil & gas, petrochemical, power, marine, and infrastructure sectors.
  • Tested and inspected to ensure leak-proof and reliable performance.
  • Bulk production capability with timely nationwide delivery.

Industries We Serve

Our flanges are trusted across India's most demanding industries — built to withstand high pressure, extreme temperatures and corrosive fluids.

Oil & Gas Refineries
Petrochemical Plants
Power Generation (Thermal & Nuclear)
Chemical & Fertilizer Plants
Water & Wastewater Treatment
Pharmaceutical & Food Processing
Marine & Shipbuilding
Sugar, Cement & Paper Mills
Heavy Engineering & Infrastructure

Quality Testing & Certifications

Every flange we ship passes multi-stage quality checks before dispatch. Testing is carried out in-house and, where specified, by third-party inspection agencies such as Lloyds, Bureau Veritas (BV), Engineers India Ltd (EIL), BHEL, Nuclear Power Corporation and TUV.

  • Chemical & Mechanical Testing (tensile, yield, elongation, hardness)
  • Positive Material Identification (PMI)
  • Ultrasonic Testing (UT) & Radiographic Testing (RT)
  • Dye Penetrant (DP) & Magnetic Particle (MT) testing
  • Intergranular Corrosion (IGC) Test for SS grades
  • Dimensional Inspection per ASME B16.5 / B16.47
  • Material Test Certificate (MTC) per EN 10204 3.1 / 3.2 with every order

Why Choose E S HAJI & CO

  • 30+ Years Experience
  • PAN India Delivery
  • Bulk Orders Accepted
  • Strict quality assurance with full material test certificates (MTC).
  • Decades of proven industry expertise in flange manufacturing.
  • Complete customization – size, pressure rating, facing type, and material as per drawings.
  • Advanced CNC machining and modern technology for high precision.
  • Competitive pricing without compromising on quality standards.
  • On-time delivery across Chennai and throughout India.
  • Certified manufacturing processes complying with ASME, ANSI, DIN & IS standards.
  • Strong client relationships and long-term industrial partnerships.
  • Eco-friendly and sustainable production practices.
  • Continuous innovation in flange design and engineering solutions.

Applications of Custom Flanges

Our flanges are widely used in oil & gas, petrochemical plants, power generation, water treatment systems, and heavy industrial pipelines.

Locations We Serve

Chennai & Tamil Nadu: Ambattur, Sriperumbudur, Oragadam, Tambaram, Guindy, Padi, Maraimalai Nagar, Manali, Ennore, Coimbatore, Hosur, Trichy, Madurai.

PAN India: Mumbai, Pune, Ahmedabad, Hyderabad, Bangalore, Kolkata, Delhi, Vadodara, Surat, Vizag, Kochi, Jamshedpur and all major industrial hubs.

Export: UAE, Saudi Arabia, Qatar, Oman, Bahrain, Sri Lanka, Nepal, Bangladesh, Singapore, Malaysia and Africa.

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In addition to our specialized flange manufacturing, we also offer comprehensive Custom Metal Fabrication solutions tailored to your project's unique demands. Our expert team provides top-tier Steel Fabrication Services, delivering precision-engineered components for a wide range of industrial applications with a strong commitment to quality and durability. Looking for fasteners? Explore our Foundation Bolts and Anchor Bolts ranges.

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Frequently Asked Questions about Custom Flanges

What makes E S HAJI & CO. a reliable partner for flange manufacturing?

E S HAJI & CO. is an established manufacturer with 30+ years of experience producing high-quality industrial flanges. Our commitment to precision manufacturing, strict quality control and timely delivery makes us the preferred choice for clients across many sectors.

What types of flanges does E S HAJI & CO. offer?

What size range of flanges do you manufacture?

Which pressure classes and standards are available?

What face types do you offer?

How does E S HAJI & CO. ensure the highest quality in flange manufacturing?

Do you provide Material Test Certificates (MTC)?

What materials does E S HAJI & CO. use for flange production?

How does E S HAJI & CO. maintain quality across production?

Does E S HAJI & CO. provide custom flange manufacturing?

Which industries does E S HAJI & CO. serve with flange solutions?

How can I get technical specifications for E S HAJI & CO. flanges?

What is the typical delivery timeline for E S HAJI & CO. flanges?

Do you provide technical support for flange selection?

Where is E S HAJI & CO. located and do you serve clients nationwide?

Get in touch

You will find yourself working in a true partnership that results in an incredible experience, and an end product that is the best.

Call us on

(+91) 994 009 7572 / 89563 56925

Email us

info@eshaji.in